3D Scanning & Digital Reverse Engineering
Transform existing parts, architectural details, and historic metalwork into precise digital models.
Using advanced portable 3D scanning technology, PJ Metal Craft captures complexities and converts it into fabrication-ready CAD data for restoration, replication, reverse engineering, and custom manufacturing projects. Combined with our in-house fabrication capabilities, scanning allows us to recreate components that no longer have drawings, patterns, or usable originals.
What We Do
When original drawings are unavailable or architectural components have been damaged, PJ Metal Craft uses 3D scanning and reverse engineering to capture existing geometry and recreate parts with exceptional accuracy. Combined with our in-house fabrication capabilities, scanning allows us to restore, reproduce, and manufacture components that would otherwise be impossible to duplicate.
These scans are converted into usable CAD files that allow us to rebuild, reproduce, or redesign real-world parts, whether they are damaged, discontinued, or entirely custom.
This service is especially valuable for:
- Historical restoration projects
- Replacement of obsolete components
- Engineering and fabrication workflows
- Creating exact duplicates from physical samples
Our Capabilities
3D Laser Scanning
High-resolution capture of complex geometries, including curved and organic surfaces.
Scan-to-CAD Conversion
Transformation of raw scan data into precise CAD models ready for fabrication.
Reverse Engineering
Recreate parts that no longer have drawings, files, or tooling available.
Dimensional Inspection
Compare scanned parts against design intent for accuracy verification.
Heritage & Artifact Replication
Digitally preserve and reproduce historical architectural components.
Manufacturing Integration
Scan data is used directly in CNC, fabrication, and hand-finishing workflows.
How It Works
On-Site or In-Shop Scanning
We capture geometry using portable 3D scanning systems in the field or workshop.
Data Capture & Processing
Raw scan data is cleaned, aligned, and converted into a usable point cloud.
CAD Modeling
We reconstruct the geometry into engineering-ready CAD files.
Design Review & Approval
Client reviews model accuracy before fabrication or reproduction.
Manufacturing Integration
Data is used for CNC, metal forming, or hand fabrication.
Final Fabrication or Restoration
The physical part is recreated with precision matching the original.
*Each process is tailored to your specific project requirements.
Technology & Expertise
We combine modern scanning systems with traditional fabrication expertise to bridge the gap between physical reality and manufacturable design.
Frequently Asked Questions
Can you scan damaged or incomplete parts?
Yes. Missing or broken geometry can be reconstructed using reference data and CAD modeling.
What file formats do you provide?
We typically deliver STEP, IGES, STL, or native CAD formats depending on project needs.
Do you work on-site?
Yes. Portable scanning allows us to capture objects in the field when required.
Is scanning accurate enough for fabrication?
Yes. Scans are precise enough for direct manufacturing and reverse engineering workflows.
What industries do you serve?
Architecture, restoration, construction, industrial manufacturing, and custom fabrication.
Turn physical parts into precise digital models.
Whether you need restoration, replication, or new fabrication, our 3D scanning services bridge the gap between old-world craftsmanship and modern manufacturing precision.
